Elecon's Gear Division is acknowledged in the industry as the most modern in the country. More then 85% of machinery and testing equipment is computer controlled, ensuring a high degree of precision in the manufacture, and testing of gear components to DIN / AGMA international specifications.

Elecon is one of the very few companies to deploy the 3 Axis Co-ordinate Measuring Machine.

Apart from a large concentration of Computerised Numerically Controlled (CNC) Machines, Elecon has sophisticated gear profile testing machines, full-fledged testing/calibrating lab and Vacuum Spectrometers to check chemical analysis of raw material.

Besides, there are flexible machining systems, a battery of state-of-the-art, quality control equipment, online computerised inventory control, production planning, execution programmes managed using state of the art ERP software.

Deploying modern technology through CAD / CAM in engineering and manufacture on a continuous basis is a thrust area at Elecon.



Gear manufacturing infrastructure at ELECON

(click images to enlarge)

Gear Design

Modeling of Gear Unit on Pro/E
CNC Laser cutting
Gear CNC turn mill
 



Gear manufacturing

Front View of Office Building of
Gear Division
CNC Laser cutting
Gear Manufacturing Plant

Juaristi Horizontal Boring Machine TS5

Nicolas Correa Plano
Miller FP40/40S

TS5 Boring Machine
Boring Gear Casing

Form Gear Grinding
Machine Hoffler-Helix 700

Form Gear Grinding machine Hoffler-Rapidex-900

Worm Griding Machine Reishauer RG-1000

Worm Hobbing
Machine Pfauter-P350

Worm Griding Machine SMS

Gear Profile Testing
Machine P65

Worm-Wormwheel Conntact and backlash Checking

Form Gear Grinding machine
Hoffler-Rapidex-1800
CNC Laser cutting
CNC Laser Cutting
CNC Laser cutting
Spiral Bevel Cutting
CNC Laser cutting
Spiral Bevel Hard Cutitng
CNC Laser cutting
Profile grinding of gear
CNC Laser cutting
Gear-Mazak
CNC Laser cutting
Gear horizontal machine
CNC Laser cutting
Gear Manufacturing Shop
CNC Laser cutting
Gear CNC heavy duty lathe

Sealed Quench Furnace for Carburising & Hardening
CNC Laser cutting
Welding Robot with multiaxis control, Capacity of loading job upto 7 tons.
CNC Laser cutting
Turning of a gear wheel

 
Quality control



CNC Worm grinding
Gear Train Backlash
and
Contact Pattern Checking

   

 
Gear assembly

Assembly Shop

Teeth Cutting of Geared
Coupling on CNC Gear Shaper  

Three Stage Planetary Gearbox under assembly.
Finished Gear
Gear Assembly
   


Elecon Manufacturing Infrastructure.