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foundry division

Elecon's Foundry Division (EFD), is ISO 9001-2008 certified and caters to machining and foundry needs of Elecon Engineering. After seven  decades expertise in the industry, EFD now provides casting and machining services to several other companies other than Elecon group with its ultra modern amenities to fulfil high quality requirements.

The Ferrous and Non-Ferrous Foundry is spread over ten acres of land, and has state of the art melting, moulding and heat treatment and quality assurance facilities.

 

 

CAPABILITIES

  FERROUS CASTINGS NON-FERROUS CASTINGS
Capacity 600 MT/month 100 MT/month
Weight Range Up to 4500 Kgs single pc. Cu Alloys: Centrifugal up to 2500 kgs single
pc Al. Alloys : up to 100 Kgs single pc.
Material Grades Carbon steel, Alloys & High Alloys steel, Stainless steel, Duplex, Ni based Alloys, Chrome Steel, Manganese Steel, SG Iron & Custom made special requirement. Phosphorus Bronze, Aluminium Bronze, Gun Metal, Lead Bronze, High Tensile Brass and Aluminium Alloy Castings
Maximum Size 4M x 3M x 2M Centrifugal up to Ø 2200 mm

Facilities

We are using advanced continuous mixer and Alfa set binder for moulding of steel castings and gravity & centrifugal die process for non-ferrous castings. Our castings are testimonial to its superior infrastructure like Induction furnaces, Gas fired furnaces, Centrifugal casting machines, Continuous sand mixer, Heat treatment shop, well equipped laboratory with Tensile testing and Spectrometer. Our castings are tested for Ultrasonic, Radiographic, MPI & DP. For machining we have various sizes of Conventional Turnings, Horizontal and Vertical Lathes.

NABL ACCREDITED TESTING LABORATORY

  • Seperate Spectrometers with Nitrogen analysis for ferrous & non-ferrous castings
  • Microscope with image analyzer software
  • Radiography both by Co-60 & IR 192
  • Ultrasonic Testing
  • Magnetic Particle Testing
  • Dye Penetrant Test
  • Marking Tables

 

Quality Certifications

  • ISO 9001:2008 by TUV Rheinland
  • Indian Registrar of Shipping (IRS) approved Foundry for Marine Applications.
  • PED Certification for Pressure Parts.
  • NABL Accredited Laboratory in Gear Division.
foundry-testing-facility
foundry-testing-facility

MANUFACTURING INFRASTRUCTURE

Pattern

  • Manufacturing: CNC as well as Manual
  • Material: Wood, Aluminium & Thermocol
  • Storage: Covered under Crane facility
foundry-testing-facility

Moulding

Ferrous
  • 2 Lines of OMEGA two part Continuous Sand Mixers with Sand Reclamation unit.
Non-Ferrous
  • Gravity Die
  • Shell Moulding
  • Sand Casting
  • Centrifugal Die Casting Machines, 6 nos. in different sizes up to Ø 2200 mm.
foundry-testing-facility
foundry-testing-facility

Melting

  • Ferrous: Induction Furnaces - capacity 1,5, 2.5 & 3.0 Tonnes
  • Non-Ferrous: Induction Furnaces - capacity 100, 150 & 500 Kgs.
foundry-testing-facility

Heat Treatment

  • 5 Nos Gas fired furnaces in different size coupled with water Quenching facilities.
  • Oil Quenching Furnace.
  • Pit Type Gas Carburising Furnace.
  • Sealed Quenched Furnace.
  • In house Painting & Packing shop.
  • Shot Blasting: Hanger Type – 3 Machines.
  • Machining: CNC as well as Conventional Machines.
    Vertical Turret Lathes, Horizontal & Vertical boring Machines, Plano-millers, etc.
foundry-testing-facility
foundry-testing-facility

OUR CUSTOMERS

Location of

Works & Head Office

Foundry Division
Anand Sojitra Road
Vallabh Vidyanagar - 388120
Gujarat, India.
Phone: +91 2692 227546
napatel_p@elecon.com
 
New Delhi Office
418, World Trade Centre
Babar Road, New Delhi - 110 001.
Phone: +91 11 23414340 / 41
napatel_p@elecon.com
 

To make an inquiry for Foundry Products.

Foundry Division products