foundry division

Elecon's Foundry Division (EFD), is ISO 9001-2008 certified and caters to machining and foundry needs of Elecon Engineering. After five decades expertise in the industry, EFD now provides casting and machining services to several other companies other than Elecon group with its ultra modern amenities to fulfil high quality requirements.

The Ferrous and Non-Ferrous Foundry is spread over ten acres of land, and has state of the art melting, moulding and heat treatment and quality assurance facilities.

CAPABILITIES
FACILITIES
MANUFACTURING INFRASTRUCTURE
OUR CUSTOMERS
WORKS & HEAD OFFICE
FOUNDRY PRODUCTS

CAPABILITIES

	FERROUS CASTINGS	NON-FERROUS CASTINGS
Capacity	600 MT/month	100 MT/month
Weight Range	Up to 4500 Kgs single pc.	Cu Alloys: Centrifugal up to 2500 kgs single pc Al. Alloys : up to 100 Kgs single pc.
Material Grades	Carbon steel, Alloys & High Alloys steel, Stainless steel, Duplex, Ni based Alloys, Chrome Steel, Manganese Steel, SG Iron & Custom made special requirement.	Phosphorus Bronze, Aluminium Bronze, Gun Metal, Lead Bronze, High Tensile Brass and Aluminium Alloy Castings
Maximum Size	4M x 3M x 2M	Centrifugal up to Ø 2200 mm

Facilities

We are using advanced continuous mixer and Alfa set binder for moulding of steel castings and gravity & centrifugal die process for non-ferrous castings. Our castings are testimonial to its superior infrastructure like Induction furnaces, Gas fired furnaces, Centrifugal casting machines, Continuous sand mixer, Heat treatment shop, well equipped laboratory with Tensile testing and Spectrometer. Our castings are tested for Ultrasonic, Radiographic, MPI & DP. For machining we have various sizes of Conventional Turnings, Horizontal and Vertical Lathes.

NABL ACCREDITED TESTING LABORATORY

Seperate Spectrometers with Nitrogen analysis for ferrous & non-ferrous castings
Microscope with image analyzer software
Radiography both by Co-60 & IR 192
Ultrasonic Testing
Magnetic Particle Testing
Dye Penetrant Test
Marking Tables

Quality Certifications

ISO 9001:2008 by TUV Rheinland
Indian Registrar of Shipping (IRS) approved Foundry for Marine Applications.
PED Certification for Pressure Parts.
NABL Accredited Laboratory in Gear Division.

MANUFACTURING INFRASTRUCTURE

Pattern

Manufacturing: CNC as well as Manual
Material: Wood, Aluminium & Thermocol
Storage: Covered under Crane facility

Moulding

Ferrous

2 Lines of OMEGA two part Continuous Sand Mixers with Sand Reclamation unit.

Non-Ferrous

Gravity Die
Shell Moulding
Sand Casting
Centrifugal Die Casting Machines, 6 nos. in different sizes up to Ø 2200 mm.

Melting

Ferrous: Induction Furnaces - capacity 1,5, 2.5 & 3.0 Tonnes
Non-Ferrous: Induction Furnaces - capacity 100, 150 & 500 Kgs.

Heat Treatment

5 Nos Gas fired furnaces in different size coupled with water Quenching facilities.
Oil Quenching Furnace.
Pit Type Gas Carburising Furnace.
Sealed Quenched Furnace.
In house Painting & Packing shop.
Shot Blasting: Hanger Type – 3 Machines.
Machining: CNC as well as Conventional Machines.
Vertical Turret Lathes, Horizontal & Vertical boring Machines, Plano-millers, etc.